My 1955 Chevrolet 210 Sedan Restoration Project

       My first car at 16 years was a 1955 Chevrolet Belair 2 Door Hardtop.  It was the Gypsy Red/India Ivory two-tone
       with a 265 cu.in V8 and a 3-speed on the column. That was a very nice car, but being a foolish teenager, I made
       some changes to the car I would not be happy with today. I don't seem to have a photo of that car.

               My second 1955 Chevrolet Belair 2 Door Sedan was Harvest Gold/India Ivory. I bought it in 1974 without engine and
       transmission and found a nice 265 cu.in. V8 block, built the engine and coupled it with a 4-Speed transmission. This
       was a very nice car with absolutely no rust anywhere. See photos below.

                                                             

 

       We sold that car in 1979 because I could not afford to finish it the way I wanted.  It needed paint and interior and
       then of course were the most expensive main projects. So for over 25 years, I would always talk about getting
       another one.  Occasionally, I would get the bug to have another one, but only found ones that were basket cases and
       it was very discouraging.  I would let it go and another few years would go by and I would start the process again. 
       Finally, I started searching again in 2005 and finally found my perfect restoration project. I purchased this 1955
       Chevrolet 210 2 Door Sedan.  As seen below, this is what sold me on the car.  It is complete and pretty original. 
       Everything works including the radio.  It ran okay, but the brakes were not good.

                                                       

 

       I spent a fair amount of time on the car with rebuilding the carburetor, new spark plugs and points.  I worked on the
       brakes to make them acceptable and made some changes to the interior. The photos below are from 2006.

                                                        

       Fast forward to 2010 and this is the year to get after the restoration project.  I have been gathering parts over
       the last 4 years or so and this year will be the time to complete a frame off restoration.  The plan is to strip
       everything down and rebuild it as a 1970s era retro hot rod like I always wanted since I was a kid. The interior
       and exterior will be Regal Turquoise/India Ivory. The third photo is very similar to what the car will look like when
       complete. Keep in mind it is a Belair with different wheels. This photo is from Mike Oatman in Mississippi.  Mike
       did a beautiful job on his car and was kind enough to let me use his photo on my page so you can see the car that
       makes the perfect model for my project. Thanks Mike! This will be updated as it progresses...stay tuned.


                                                                                                           

       June 5, 2010 - The project has begun!  We worked on it all day and removed the engine, transmission, driveline,
       exhaust system and radiator/radiator brace.  We have been cleaning and bagging parts as we go so everything is
       ready for re-install when it is time. As an example, the fifth photo is all of the throttle components from the gas
       pedal to the rod to the carburetor.  All of the parts cleaned up nice and are in excellent condition. Of course, the
       throttle arm and carburetor rod will be changed out to V-8 compatible parts.

                                                

       June 13, 2010 - Continuing on to remove the grill, splash pan, park lights, headlights, fenders and inner fenders.
       is going to require some new parts here for sure.  The fourth photos shows the headlight buckets and they are
       beyond repair so replacements are in order.  Because of that, the rust also is bad in the fenders in the headlight
       area so it will require some patch panels.  The park lights are also beyond reasonable repair and will be replaced.
           

                                                         
                                                      
       
June 20, 2010 - Continuing on to remove the passenger door.  I removed everything including window mechanisms,
       door handle, trim, etc.  I will now rebuild and refurbish the wing window assembly laying on the front seat.
 

                                                

                June 26, 2010 - Here I am at it again.  The poor old car it looking pretty pitiful at the moment.  I have both
       doors and all the dash and heater removed.  I like the restoring and refurbishing as I go as I can bag and box
       everything as I go as you see in the last photo in this segment. Tomorrow I will remove the rest of the interior
       and deliver the
doors and new fenders to the body shop - Stockton Street Machines.  The original front fenders
       are in too bad of condition and would require too many hours and patch panels to make them serviceable so I found
       a different set from a fellow 55 enthusiast.
 

                                             

               July 2, 2010 - Today, I removed the steering wheel assembly, seats, carpet, rear side panels, headliner and all
       interior trim. The floor pans are excellent and will not require any work to prepare for paint except one small area
       near the driver seat rear bracket.  As suspected, there is rusted out sections in the wheel wells as seen in photo 2
       and 3. It is not as bad as I suspected.  The 4th photo in this series is the heater assembled and ready to go back in
       the car. 
And an update...today (July 5th) I finished my car hauler so it is now ready to haul the car around during
       various stages of the project.  I picked up a Carson trailer that needed a little work and a new wood deck.  It looks
       pretty good now.


                                           
                 
 

                July 10-11, 2010 - This weekend was very productive.  Now the only thing left is remove the gas tank.  The car is
       pretty much done as the rear is now stripped out including the taillight assemblies, bumper, trunk lid, etc. I also cleaned
       the front of the frame so it will be easier to remove the steering box and front end pieces after we remove the body
       from the frame.  The last photo was taken through the trunk for some visual effects.  I should be taking it to the body
       shop on Sunday, July 18 to remove the body and bring home the frame for disassembly. The wing window assemblies have
       been stripped and cleaned.  New rubber seals are installed.  Once the new glass comes in, it will be time to reassemble
       as good as new.

                                                                                                                 
 

                July 17, 2010 - The gas tank is removed, parking brake assembly removed and the car (what's left) loaded on my newly
       refinished trailer and ready for the trip to the body shop on Sunday to separate the body from the frame.  Then I can
       take the frame home and disassemble it.  I feel like a proud papa taking my baby in to have it renewed. Update: We
       did not have the manpower to remove the body, but did remove the remainder of the stainless trim.


                                                                                                                                  
 

                July 22, 2010 -This just in from the body shop (Stockton Street Machines) and the body and frame have parted ways
       until another time in the near future. The frame is ready to come home for disassembly and complete restoration to
       include powder coating the frame and upper and lower A-arms in satin black.


                                                                                                                          


                July 27, 2010 -Today the chrome pieces and stainless steel trim was dropped of to Custom Chrome and Bumper to be
       treated to a better than original show quality finish.  We also added on the front guard rail on the car hauler to prevent
       the car from rolling too far forward on the deck.  As seen in the tow photos above, the frame is home to be dismantled.
       It looks really good.  It has some surface rust, but will clean up nicely with some sand blasting.  Time to get going...

 

                                         

        August 15, 2010 -This weekend, I finished dismantling the frame components, including the rear end, upper and lower
        a-arms and spindles.  Everything is now ready to go in for powder coating.  Just before delivery to the powder coater,
        the frame is being modified with the leaf spring pocket relocation kit as shown in the last  two photos. This will allow
        for wider tires and wheels.

 

                                                          

                  August 28, 2010 - The newly powder coated frame and other pieces to the car came home from the powder coater last
        evening.  The rolling chassis will be assembled right here on the driveway - weather permitting.

 

                                            

        September 4, 2010 - As shown in the photos, the spindles are modified for disc brakes and ready for installation. The
        a-arms are bolted in place and ready to install the coil springs and shocks. Then once the leaf springs were compressed,
        the spindles were bolted in and shock absorbers were installed.  That was a back breaker with the coil spring install.  I
        have washed some dust off for the photos.

 

                                               

        September 5, 2010 - Today is time to reassemble the steering parts and install.  Once that was completed, I have
        installed the hubs, disc brakes and hoses.  It is coming along very well.  The disc brake assembly is from MGChevy,
        Mike Garcia from LA area.  He is a great guy to deal with and his conversion is easy to assemble.
 

                                                       

               September 18, 2010 - I bought this rear end about 4 years ago.  The housing was narrowed 2 inches on each side
        and has a 4:11 posi-traction with Dutchman heavy duty axles. The work was done by Tom Taylor of Diamond Springs.
        It is now bolted in place with the leaf spring pockets and new 5 leaf springs.  I'm working on some brackets to install
        traction bars.

                                                  
 

                  September 22, 2010 - The chrome and stainless is complete and at home waiting for installation.  The third photo
        is of one of the tail light bezels.  It looks real nice.  I unwrapped a few other pieces to check them.  Custom
        Chrome and Bumper in Yuba City promised me a show quality chrome job and judging from what I saw so far, is
        spot on. The coolest part of the whole trip was when I got there this evening, they were just finishing up a couple
        of my pieces.  The owners took me on a nickel tour and when it was time to finish one of my bumper guards, they
        allowed me to plate it myself.  I lowered it into the chromatic acid, hit the switch and removed it about 90 seconds
        later to find the finished chrome plating...beautiful man!  Now I can say I even did some of my own chrome plating for
        this project.
 

                                               


        October 9, 2010 - Well after taking a 2 week vacation in the motorhome, it is now time to get back to the project. I
        completed the installation of the rear suspension to include the narrowed rear end, 5 leaf springs, traction bars and
        rear shocks with frame shock mount.  The rear brake line and parking brake cable is installed and the differential is
        filled with gear oil and ready to roll.  I guess it rained a bit while we were gone as the frame has dust and water spots
        that need to be cleaned off.  


                                                  
 

         October 17, 2010 - I was able to install the new brake lines and fuel line today before it started to rain.  I tried
         to use the original clips to hold the lines on the outside of the frame but I did not like the way it came out.  The zinc
         clips with rubber inserts from local hardware stores and self-tapping screws makes for a nice clean and secure
         installation.  


                                                        


         October 31, 2010 - Well it has been raining and we are approaching that time of the year.  I decided it was time
         to rearrange the garage and bring everything inside to protect it and make it easier to work on.  Once that was done
         I installed the engine, transmission, fuel pump, starter, clutch linkage, and lower inspection covers on the bell housing.
         Now we are talkin'...it is looking really good.

                      
                                              

 

                    December 3, 2010 - Today, I dropped off some additional sheet metal replacement parts at the body shop.  While
         there I figured it would be good to get some progress photos.  Paint is being stripped off and new parts will be
         welded in place.  I will not meet my original deadline of Christmas, but hopefully soon after we can start the painting
         process.

                                                                                                                        

                    December 11, 2010 - More progresses as the rusted panels are being replaced.  The new steel panels are very nice
         and the metal is the same gage. The guys make it look like a simple process and it is coming out really good. This
         shows the driver and passenger quarters with a new surface.
 

                                          

                                                                                                 
 

                    December 24, 2010 - More progresses at the body shop.  I delivered the rolling chassis to the body shop to give them
         something to measure for the custom body work. As you can see in the photos, the body is on the rotisserie and coming
         along nicely. The rear trunk area is about done and the outer fender sections are looking good.  Now to replace some
         braces and then on to the widening of the wheel wells.
 

                                                                                                                         


                    January 25, 2011 - Additional progresses at the body shop. More rust abatement and sandblasting.  It is looking a
         bit better as we go.  The doors, front fenders, hood and trunk lid have also been blasted and ready for a coat of
         primer. The firewall is looking very nice and ready for some primer as well.
 

                                                   
 

                    January 30, 2011 - This weekend was tinkering with the inner front fenders. Remember the first photo from earlier
         when I was dismantling the car. The inner fenders looked like they were in bad looking condition.  After sandblasting
         and powder coating, they look much better.  I worked on them this weekend to attach all of the anti-squeak gaskets
         with weather-strip adhesive.  Now when it is set up solid in a few days, I will drill from the rear side through the
         original staple holes and replace the staples. This prep work will save time for later during final assembly.


                                                                                                 


                   February 4, 2011 - I received some update photos from the body shop today.  He is cutting out more rust spots and
        replacing them with sheet metal as you can see in the photos.


                                                                                                                  


                   February 21, 2011 - I got a few more photos today.  Slowly, but surely...still welding in pieces.
 

                                                    
 

                    February 27, 2011 - Today I finished the anti-squeak gaskets and rubber pieces on the fender wells.  Everything
         is now glued with 3M weather strip adhesive and wire staples as were used in 1955.

         

                                           

                                       

 

         April 26, 2011 - There have been a few setbacks on the project, but now it is rolling along again.  The welding
         of the replacement sheet metal on the underside is complete and Corroseal has been applied to encapsulate the
         surface rust and create primer.  The mini-tub is well underway and close to completion.  It is now getting closer
         to primer stage.
 

                                       

 

         June 6, 2011 - The project is moving at a good pace now.  The above photos are showing the undercoating of
         the body. The sheet metal work is complete for this portion. The photos show braces we have replaced with
         smooth work and no visible welds.  Photo 4 is one of the mini-tubs and it shows no modifications either.
 

                                                                                              
 

                     August 31, 2011 - Today I received these photos from the body shop.  The main body has been primed with
          epoxy primer on the outside.  The inside will be primed with urethane primer.  There is still a lot to be done
          before paint as the trunk area needs final touches and sanding of the mini-tub work.  The front fenders still
          need sheet metal work and brackets. It is taking shape and the workmanship is nice.   


                                                                                                    

                                                                                                              
 

                     September 27, 2011 - Today I received these photos from the body shop. The Regal Turquoise metallic
         made to factory specifications is looking great.  This is the firewall and dashboard.  Now that this is
         painted, we can mount the body on the newly refurbished chassis. Then to finish the final touches on the
         body and final sanding and we will be ready for the entire paint job.
 
 

                                                                                                   
 

                   October 3, 2011 - This evening was a treat.  I went to the body shop and we cut the hole in the floor
         for the Hurst shifter and then we set the body on the new rubber mounts on the frame.  It's beginning
         to look more like a car all the time.
 

                                                
 

                    October 16, 2011 - Yesterday, we test fitted the wheels and tires. I've been concerned about clearance
         issues to the inside of the rear fender wells. As it turns out, we have about 1 inch of clearance which is
         plenty.  With the mini-tubbing and narrowed rear end housing, there is enough for about 15 inch tires. Of
         course, these are the tires and wheels I dreamed about when I was a teen.  They are U.S. Indy slots
         from the 70s.  The fronts are 8 inches wide with Mickey Thompson Sportsman radials P255/60R15.  The
         rear wheels are 8.5 inches with Mickey Thompson Sportsman radials P295/50R15.  It makes the car look
         great with that 70s hot rod look.


                                                                                           


                     December 17, 2011 - I got some more progress photos today.  They have worked more on the trunk area
         and started block sanding.  The areas where the new panels were welded in have some extra attention as well.

 

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